
Copper Valves and Caps PVD Plating Equipment, Casting Alloy Piping and Plumbings Chroming Machine
What is PVD or Vacuum Metalization?
The process of applying a thin film metallic coating by means of PVD is to place the part into a sealed vacuum chamber, and apply electric current and voltage or bombardment of inert gas to ionize a target material ( which can be a pure metal or an alloy). Once the target material is ionized into a vapor form it is the deposited on the part surface. There are several three popular types of PVD coatings: Vacuum Evaporation and Sputtering, and Arc Vapor Deposition ( or Cathodic Arc)
Sputter Deposition
Sputtering is a metal deposition process where the target material is not vaporized using heat, but its metal atoms are physically dislodged from the target by the collision of a bombarding particle. The distance from the target to the part in a sputtering chamber is much shorter than in vacuum deposition. Sputtering is also done under much higher vacuum. The sputtering source itself can be made of elements, alloys, mixtures, or compounds. This form of metal deposition is commonly used in semiconductor manufacturing, on architectural glass, reflective coatings, compact discs CDs, and decorative coatings.
Arc Vapor Deposition
Cathodic arc deposition or Arc-PVD is a physical vapor deposition technique in which an electric arc is used to vaporize material from a cathode target. The vaporized material then condenses on a substrate, forming a thin film. The technique can be used to deposit metallic, ceramic, and composite films. The arc evaporation process begins with the striking of a high current, low voltage arc on the surface of a cathode ( known as the target) that gives rise to a small (usually a few micrometers wide), highly energetic emitting area known as a cathode spot. The localized temperature at the cathode spot is extremely high ( around 15000℃), which results in a high evlocity (10km/sec) jet of vaporized cathode material, leaving a crater behind on the cathode surface.
Royal technology designed and fabricated the RTAC-SP series PVD vacuum metallizing equipment are
popular used for metal alloys, brass, Zamak ( Zinc alloy) , plastic, electronics, piping and plumbings, plumber fittings, watering system valves and caps; medical and industrial valves etc. The process purpose is mainly to replace the Chromium Electroplating which is hazardous for human and environment.
The High Vacuum Metallizing System Configurations and Features:
Model | RTAC1008-SPMF | RTAC1250-SPMF | RTAC1615-SPMF |
Effective Chamber Size | Φ1000 x H800mm | Φ1250 x H1250mm | Φ1600 x H1500mm |
Deposition Sources | Cylinder Arc (steered circular arc for option) +MF Sputtering Cathode + Linear Ion Source | ||
Vacuum Pumping System ( Leybold Pumps + Turbo Molecular Pump) | SV300B - 1 set (300m³/hr) | SV300B - 1 set (300m³/hr) | SV300B - 2 set (300m³/hr) |
WAU1001-1set (1000m³/hr) | WAU1001-1set (1000m³/hr) | WAU2001-1set (1000m³/hr) | |
D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | D60T- 1 set (60m³/hr) | |
Turbo Molecular Pumps: 2 sets (3500L/S) | Turbo Molecular Pumps: 2 sets (3500L/S) | Turbo Molecular Pumps: 3 sets (3500L/S) | |
Sputtering Power Supply | 1*24KW (MF) | 2*36KW(MF) | 3*36KW(MF) |
Arc Power Supply | 6*5KW | 7*5KW | 8*5KW |
Bias Power Supply | 1*24KW | 1*36KW | 1*36KW |
Planetary Rods | 6/8 | 12/16 | 20 |
Heaters | 6*2.5KW | 8*2.5KW | 9*2.5KW |
Ultimate Vacuum | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) | 9.0*10-4Pa (empty, clean,room temperature) |
Cycle Time (depends on pump) | 40’~50’ depends on substrate material and coating recipes | ||
Working Power Requirement | 3Phase 4 lines,AC380V,50HZ,35KW | 3Phase 4 lines,AC380V,50HZ,120KW | 3Phase 4 lines,AC380V,50HZ,150KW |
Cooling Water | YES, industrial water chiller | ||
Processing Gas (99.99%) | 4 ways | 4 ways | 4 ways |
Footprint (mm) | 2000*2000*2300 | 4000*4500*3200 | 5500*5000*3600 |
Total Weight(KGS) | 4500 | 7000 | 9000 |
Total Power Consumption(Approx.) | 50KW | 110KW | 170KW |
Actual Power Consumption(Approx.) | 30KW | 60KW | 80KW |
Above technical parameters only for reference, Royaltec reserves the right for final production based on specified applications.
Please consult us with your expected solutions you want to get from Royaltec, we provide the turn-key coating solutions on this application.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.