
Low Power Consumption On Site Salt Water Electro Ehlorinator For Food & Beverage
Introduction
Electrochlorination is a simple and proven technology to convert
ordinary salt water [or brine or seawater] into Sodium Hypochlorite
by means of Electrolysis. It is produced and applied on site. The
device which uses this technology is named as Electrochlorinator or
Onsite Hypo Generator.
Sodium Hypochlorite is universally accepted for combating slime,
algae and other Bio-organisms in Water. The most important aspect
of Sodium Hypochlorite usage is its economy effectiveness in
killing bio organisms thereby disinfecting water.
Electrochlorinators find application where Chlorine is not readily
available or where operation with chlorine is not acceptable.
Electrochlorinators therefore, find application in Drinking Water
Treatment, Cooling Water Treatment, Waste Water Treatment,
Bleaching, Pharmaceutical formulations and other industrial
applications.
The Industries that benefit includes Chemicals & Fertilizers, Refineries, Petrochemicals, Power Stations, Steel Plants, Cement Plants, Pharmaceutical Industries, Pesticide Industries, Food Industries, Dairy Industries, Textiles, Paper & Pulp Industries, Sugar Plants, Municipalities, Corporations, Townships, Water Boards, Theme Parks, Hotels, Apartment Complexes, Aqua culture Units, Bottling Plants, Swimming Pools, Hospitals etc.
Geemblue system markets a wide range of Chlorination Equipments and related accessories to cater to this requirement.
Components
Electrolytic Cell
Vessel-level high-frequency constant current rectifier, electrical conversion efficiency over 90% (national standard ≥ 72%), 20% higher than silicon rectifier power supply, low heat, stable running. The power supply has multiple protection for input over/under voltage, and output overvoltage / overcurrent / short circuit protection as well as overheat protection, ensure high reliability and security
LCD Touch Screen
SIEMENS SMART 1000IE 10-inch LCD touch screen, real-time display the status of rectifier, electrolytic cell, storage tank, blowers, pumps, valves and feedback the data of current, voltage, conductivity, temperature, water pressure, amount of NaClO solution. Besides that, the above data can be adjusted or set up directly on touch screen
PLC control unit
The automatic control system is controlled by Siemens Smart S7-200 PLC, and it is equipped with a touch screen and human-computer interface, so as to facilitate the operation of operators.
Features:
Fully Automated Operation:
A PLC-based control system provides fully automatic operation of
the entire process and monitors key
variables to ensure reliable operation of the system. Safety
features such as run inhibit during a descaling process, and tank
overfill protection are some of the many inherently safe interlocks
built into the process
controls. The control panel includes a touch-screen human-machine
interface (HMI) to provide userfriendly access to operators.
Robust Electrolytic cell Design:
Geemblue series unique electrolytic cell design optimizes salt and
power consumption while providing easy access to the cell
components for maintenance. A clear organic glass cell body allows
for visual inspection,and the improved end-connection cap design
minimizes the potential for leaks. The electrolyzer is arranged
horizontally for flow optimization; increasing residence time and
heat transfer in each cell pass and minimizing hydrogen bubble
size. The result is maximum process efficiency while yielding the
highest quality hypochlorite solution.
Ease of installation and maintenance
Installation Flexibility:
Geemblue system is perfect for retrofit applications or
installation in existing buildings since it can pass through a
standard doorway. The floor-mounted transformer/rectifier cabinet
on 3.75 kg/h and 5.00 kg/h (195 lb/day and 260 lb/day) is typically
installed adjacent to the OSEC B-Pak skid to minimize the length of
interconnecting power cables.
Plug-and-Play Convenience:
The system is shipped pre-assembled, pre-wired, and tested to
verify hypochlorite production. Once the system is on site, the
electricity supply, brine solution and process water connections
have to be connected to the host machine. The common outlet pipe
for hypochlorite and hydrogen solution is piped to the hypochlorite
storage tank.
Less Maintenance, Reduced Downtime:
All serviceable components are strategically arranged on the system
as to facilitate quick access by maintenance personnel. The process
water and brine management subassembly is panel mounted on the
system. The electrolyzer is situated on the frame so that it may be
accessed by the operator while standing upright. Flexible hydraulic
hose and electrical cables to the electrolyzer make for easy
connections and adjustment if needed. Piping and electrical
connections are provided for the acid-cleaning system (sold
separately).
Applications and dosing rate:
Applications | Dosing rate |
Water plant | 1~3 ppm |
Waste water plant | 3~5 ppm |
Swimming pool | 1~3 ppm |
Hospital | 10~50 ppm |
Food & beverage | 1~3 ppm |
fish pond | 0.3~0.5 ppm |
Slaughter house | 100~200 ppm |
Guangzhou Geemblue Environmental Equipment Co., Ltd.