
Introduction
Kill manifolds are used to forcibly inject heavy drilling fluid, fresh water and fire extinguishing agent into the well to carry out well-kill operation, prevent well kick, blowout or fire, and fire suppression operation after fired. It can be open flowed through flow out pipeline directly to release bottom pressure of the well.
Technical Parameters
Working Pressure: 35~140MPa(5000~20000PSI)
Nominal Diameter: 52~103mm(2 1/16"~4 1/16")
Temperature Level: -46℃~121℃(level L-U)
Specification Level: PSL3,PSL3G
Performance Level: PR1
Manufacturing Standards:API 16C
Application
In case of increase of the well head pressure,
the kill manifold can provide a means of pumping heavy drilling fluid into the well to balance bottom hole pressure so that well kick and blowout can be prevented. In this case, the increasing well head pressure also can be released directly through blowdown lines connected to the kill manifold so as to release bottom hole pressure, or the water and extinguishing agent can be injected into the well using the kill manifold. The check valves on the kill manifold only allow injection of kill fluid or other fluids into the well bore through themselves, but do not allow any backflow so as to perform the kill operation or other operations.
Configuration
The kill manifold consists of check valves, gate vales, pressure gauges and line pipes. The one end of the kill manifold is connected to the drilling spool and the other end is connected to the pump. The kill manifold and choke manifold are both designed to API 16C and can be used together. The kill manifold is available in pressure ratings of 14MPa, 21MPa, 35MPa and 70MPa.
Operating Instructions
Item | Component | Qty | Material |
1 | Skid Base | 1 | |
2 | Union Flange | 2 | 4130 |
3 | Check Valve | 2 | |
4 | Blind Flange | 2 | 4130 |
5 | Gate Valve | 2 | |
6 | Gate Valve | 2 | |
7 | Gate Valve | 1 | |
8 | Pressure Gauge | 1 | |
9 | Needle Valve | 1 | |
10 | Companion Flange | 1 | 4130 |
11 | Five-way Piece | 1 | 4130 |
Technical Parameter
Description | Choke manifold | Kill manifold | |||||
model | JG/S2-35 | JG/SY-35 | JG/SY2-70 | JG/S2Y2-105 | YG-35 | YG-70 | YG-105 |
Main ND and bypass ND in(mm) | 3 1/8×2 1/16(80×52) 4 1/16×2 9/16(103×65) 4 1/16×3 1/16(103×78) | ||||||
Working pressure | 3000(21) | 3000(21) | 500(35) | 10000(70) | 15000(105) | ||
psi(MPa) | 5000(35) | 10000(70) | |||||
Working temperature °C(°F) | P.U -29~121 (-20~250) | ||||||
Working medium | Mud, oil (w/ H2S) | ||||||
Control type | Double wing structure manual throttle valve | Double wing structure hydraulic throttle valve | Three-way structure hydraulic/manual throttle valve | Four-way double hydraulic/manual throttle valve | Double-wing structure pneumatically controled |
Xi'an TianRui Petroleum Machinery Equipment Co., Ltd.
Xi'An TianRui Petroleum Machinery Equipment Co.,Ltd. (For short: TR Solids Control) is a professional manufacturer of solids control equipment and mud recovery system, located in Xi'an City, China. Since 2010, TR Solids Control focused on the development and production of various types of solids control equipment & system. Our R&D personnel are composed of rich experienced crew who have long-time work on oil drilling mechanical design, so we supply professional drilling solids control equipment with the enterprise spirit of continuously improvement and constantly innovation.
Our main products include: drilling mud shale shaker, decanter centrifuge, mud agitator, mud cleaner, desander, desilter, vacuum degasser, submersible slurry pump, centrifugal pump, screw pump, shear pump, jet mud mixer, mud hopper, liquids gas separator, flare ignition device, mud tank. Spare parts like shaker screens, hydrocyclones, impeller, mechanical selas and gear box etc. They are widely used in oil and gas drilling, coal bed methane system, trenchless HDD & tunneling, micro-tunneling, drilling waste management, bored pile construction, etc.
TR Solids Control brings in international advanced technology and imports high precision processing equipment for production, and builds talent training cooperation relations with lots of university in Xi’An city for replenishing new blood continuously to us. We also formed a high-tech modern integrated enterprise with design, manufacture, sales and service. TR Solids Control has our own improved management system, high level professionals and excellent service team. Our production management strictly implements API quality specification requirements, and we have strict regulations to materials procurement, producing and processing , equipment debugging and whole process of equipment ex-factory. We’re fully capable of supplying satisfied products and services timely as per client’s request.
In terms of products quality management, TR Solids Control continuously update our own management level. We passed the international quality management system ISO9001-2015. TR Solids Control pursuits high-quality product and establishes excellent quality management system, this enables us to get the appraoval from clients.
TR Solids Control adheres to the enterprise purpose--Customers’ Satisfaction is the Highest Pursuit of us. Our goal is to create the global famous brand enterprise, and supply excellent and stable drilling fluids recycling purification system and HDD(Horizontal Direction Drilling) mud recycling system to users. Our products are used in Chanceful Oilfield in north of Shaaban, Chang Oilfield, Sinkiang Oilfield and other national drilling company. At the same time we exported our products to almost 40 countries and regions like South America, US, Europe, Egypt, Dubai, Abu Dhabi, Oman, Pakistan, Russia, Australia, Korea, Vietnam, Myanmar, etc.
Our goal is simple: to sell the best equipment at the best prices, and provides industry-leading customer service. We personally get to know each of our customers, and we know how to discover the most valuable part of our business is Perfect Solids Control Equipment, to help others achieve their goals.