
Chrome Electroplating Replacement by PVD process, PVD Chrome Plating Machine
Chrome plating is a film surface treatment, which has been commonly used in many industrial sectors, to provide excellent shiny decoration, which prevented corrosion and abrasion.
However, the hexavalent Chrome electroplating (Cr6+) damaged the health of operators and ruined our environment. Therefore, trivalent Chrome electroplating (Cr3+) replaced the Cr6+ plating.
But with higher quality requirements by clients and lower production cost demands by manufactures, an alternative low-cost solution needed to be found, while preventing negative health impacts and damages to our environment.
PVD treatment has been identified as the perfect solution to these
issues.
Royal Technology has developed standardized PVD coating equipment,
which can be applied with various materials:
ABS, ABS + PC, PA, PBT, Brass, Brass alloy, Metal steel, Zinc
alloy, Aluminum alloy.
PVD revolutionized chrome processing in industries such as:
Automotive (e.g. Interior trims, Logo, etc.)
Fashion
Consumer electronics
Tooling instruments
Lighting
Packaging Bathroom fixtures
Home appliance
And in many other industries, parts need protective layers and
aesthetic coatings.
Introduction
The PVD-Cr1600 machine is exclusively designed to replace
traditional Chrome electroplating.
Combined with UV process, the coating application covers all
materials: plastics, brass and zinc alloy and mild steel.
There are multiple deposition sources: The cathodic arc evaporator
and magnetron sputtering cathodes enable maximum
flexibility and numerous finishing requirements with reduced cycle
times.
Cycle time: 20~30 minutes
Capacity per shift (8 hours): approx. 15 cycles
PVD-Cr1600 Machine Technical Specifications:
Deposition Chamber (mm) | Stainless Steel with liners, φ1600 x H1600 (63” x 63”) |
Effective Coating Zone (mm) | φ1350 x H1250 |
Load Mass (kg) | 500 ~ 1000 |
Number of Satellites (mm) | 6 x φ 350 |
Pulsed Bias Power | 48KW |
Arc Cathode Power (KW) | 9* 5 |
Pulsed Sputtering Power (KW) | 2* 48 |
Vacuum Pump | Mechanical, roots and diffusion pumping package |
Operation Control System | PLC controlled processing with Touch Screen HMI |
Electrical Enclosures (mm) L x W x H | PS : 1200 x 2000 x 600 Power : 600 x 2000 x 1000 |
Machine configuration according to customer requirements, the fixturing design and workshop layout plan supported by Royal Technology |
PVD hard chrome on car wheels, please click here to watch the video
Please contact us for more specifications, Royal Technology is honored to provide you total coating solutions.
PVD chrome plating to replace electroplating proce... download the brochure, please click here.
SHANGHAI ROYAL TECHNOLOGY INC.
Shanghai Royal Technology Inc. was established in 2006, a worldwide supplier of high quality vacuum equipment with key locations around the globe. Research and Development technology are supported by specialized engineers in the United States and China. High-tech machine manufacturing facilities are located in Shanghai and our global network of service centers ensure fast customer service response in key locations.
Shanghai Royal Technology has a strong drive for innovative design and high quality components selection, combined with an extra careful assembly process and a topnotch team of talented technicians and inventors, which enable us to offer turn-key coating solutions with high standard vacuum equipment, meeting and often exceeding Western standard. We are determined to serve the market worldwide in various industries such as:
Consumer electronics, automotive, renewable energy, architecture, Nano and bio-medical materials.
RTAS model,the arc and sputtering integrated series equipment can produce highly reflective black and bronze films specifically for high quality decorative coatings.
RTSP1200-FCEV, It is a sputtering system with PECVD process to deposit thin film on hydrogen fuel cell power modules. Fuel Cell Vehicles is the newest technology for the next generation of environmentally friendly cars. The main advantage and technological progress compared to commonly used batteries like dry cell need to undergo a recurring recharging process, but hydrogen fuel cell power modules only require Hydrogen and Oxygen reaction to generate power for driving.
RTSP1200-DPC,This coating system is exclusively used for the DPC (Direct Plating Copper) ceramic substrates process. The DPC ceramic substrates are widely used in various applications: for instance in high brightness LED to increase the longevity because of its high heat radiation performance, Semiconductor equipment, in microwave wireless communication, military electronics, various sensor substrates, aerospace, railway transportation, electricity power and much more.
RT-CsI950, Evaporation coating plant is applied to CsI film deposition for X-Ray Imaging devices. It is an advanced technique to evaporate CsI on the screen to create high quality images. The high-resolution performance allows this application to be extremely efficient and disruptive in the medical instrument, nuclear energy industry, security checking and inspection, high energy physics subjects and more.
Shanghai Royal Technology also successfully designed and developed Cube and Cylinder model large size Aluminum Vacuum Metalizing System which is used for Automotive Logo Board Coating.
Live Locally, Think Globally is our Vision. We live our day to day business by the concept of “Integrity and Solidarity”, always striving for innovation to achieve win-win situations in our ecosystem of worldwide partners. As pioneers in the Vacuum Coating Equipment Industry, we never relied on previous accomplishments, but we continuously tried to explore the ever changing world of the Vacuum Coating Industry to always create optimal economic, social and environmental benefits for our customers.
ROYAL TECHNOLOGY'S CULTURE
ROYAL's Vision: to be the worldwide famous brand supplier of providing total solutions to customers requirement.
ROYAL' Mission: protects the environment, saves our blue planet ; to improve labors tough working environment, enhance work efficiency, completely help owners to reduce production cost.
ROYAL's Philosophy: human-oriented, honest, innovative and make the greatest contribution to society.
ROYAL's Value: innovation, advanced technology’s R&D, serving China and worldwide's manufacturing industries.
ROYAL's Service: ONE-STOP service, with excellent technology and products, professional dedication to serve our customers.